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  5. LUVA Achieves Full Automation...

Recently, LUVA was granted a patent for “A Method for Full Automatic Control of Calcium Hypochlorite Factory Reactors”, enabling remote automatic operation of all reactors. This innovation reduces the number of on-site operators, lowers exposure risks, and significantly improves production efficiency.

 

Calcium Hypochlorite

Calcium hypochlorite(Ca(ClO)₂) reactors are among the most critical equipment in the production of calcium hypochlorite, with their operational performance directly affecting product purity, yield, and the safety and stability of the reaction process.Currently, conventional calcium hypochlorite reactor systems generally rely on weighing instruments for raw material measurement and feed control, resulting in low automation levels and high manual involvement. Operators are required to manually verify the completion of each raw material addition and repeatedly take samples to monitor the reaction status. This not only significantly reduces production efficiency and increases labor intensity, but also introduces a high risk of human error. More critically, operators are exposed for extended periods to environments where toxic gas leaks may occur, posing serious safety hazards such as poisoning and corrosive burns, thereby placing substantial pressure on enterprises in terms of safe production and environmental management.

 

Calcium hypochlorite

 

Under this background, LUVA developed an advanced solution to achieve remote automatic operation of calcium hypochlorite reactors, overcoming the limitations of weight-based and manual control methods. The key advantages of this new system include:

  • Real-time monitoring: Flow meters, ORP analyzers, level sensors, and temperature sensors continuously track reactor conditions.
  • Full automation: Automatic control of discharge valves, agitators, pumps, centrifuges, and other equipment enables seamless operation throughout the process.
  • Intelligent process control: Programmed logic ensures automatic triggering and delayed coordination of operations, reducing manual intervention and improving system stability.
  • Dynamic temperature regulation: Cooling, heating, or refrigerant flows are automatically adjusted based on reactor temperature to maintain optimal reaction conditions.

 

LUVA continues to commit to technological innovation, driving the intelligent upgrade of calcium hypochlorite production processes. Through multi-parameter monitoring and fully automated control, this innovation achieves safe, efficient, and smart reactor operation. Looking ahead, LUVA will continue to place innovation at the core, providing customers with more efficient, safer, and intelligent chemical production solutions.

*LUVA:KAPSOMの完全子会社

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